Industrial Laser Modules: Solutions for Every Application

Industrial Laser Modules: Solutions for Every Application

In industrial environments where precision and reliability define operational efficiency, it is essential to use laser modules engineered to withstand demanding conditions. ProPhotonix offers a comprehensive portfolio of industrial laser modules designed for diverse applications, including alignment and positioning, inspection and analytical measurements, and UV curing. These modules are also built for compact integration in tight spaces and ensure reliable operation in harsh environments.

This article introduces the main configurable solutions available from ProPhotonix, outlining their capabilities and how they address specific industrial requirements with precision, durability, and advanced control.

Harsh Environments and Predictive Maintenance

For applications in industries with severe environmental requirements and limited access for maintenance, the Photon PRO is the ideal choice. In sectors like food and beverage processing, pharmaceuticals, laboratories, and particle sorting, equipment reliability is critical to maintain accuracy and uptime in environments where failure isn’t an option.

With its IP67 stainless steel housing, the Photon PRO ensures durability in harsh conditions, while its Near-End-of-Life monitoring system provides safer and more predictable operation cycles. By continuously tracking internal parameters and alerting operators before performance declines, it enables proactive maintenance scheduling, reduces unexpected downtime, and ensures stable system operation. Combined with digital RS232 control for detailed performance monitoring, the Photon PRO delivers reliable laser output with advanced operational assurance.

Recommended Product:

• Photon PRO

Alignment and Positioning in Industrial Environments

In dusty, humid, and high-vibration environments, achieving reliable alignment and positioning can be challenging, especially in industries such as automotive, textiles, wood processing, robotics, and packaging. Solutions such as the Industrial Laser Modules (Fixed Focus) and laser modules are specifically designed to meet these demanding requirements. With anodized housings, sapphire windows, and IP68 connector options, they ensure consistent performance. Optical outputs in line, cross, or spot formats with fan angles up to 90° provide visual precision for alignment in assembly lines, material cutting, and robotic systems.

Recommended Products:

• Industrial Laser Module (Fixed)
• Industrial Laser Module VF (Adjustable Focus)

Compact Industrial Applications

Where space is limited and integration must be simple, the Compact and Digital Compact modules offer ideal solutions. With just 8mm in diameter, these units can be used in handheld devices, barcode reading systems, small equipment alignment, or short-range 3D inspection across industries such as electronics, medical devices, logistics, and manual alignment tools.

Recommended Products:

• Compact Laser Module
• Digital Compact Laser Module (with RS232 control)

Inspection, UV Curing and Analytical Measurements

With wavelength options ranging from 375nm (UV) to 830nm, Photon Laser Modules offer a broad range of optical configurations for advanced applications like spectroscopy, fluorescence, particle detection, and UV curing in industrial processes, serving industries such as 3D printing, laboratories, and the chemical and pharmaceutical sectors.

Recommended Product:

• Photon Laser Module

Industrial Laser

Laser Module Range	Wavelengths	Output Power	Beam Shape	Individual Models
Digital Compact Lasers	Blue or blue-violet (450-500nm) Green (510-530nm) Red (630-740nm) IR (>780nm)	<1mW 1-5mW	Elliptical (typical aspect ratio 1.5:1.0) Circular (aspect ratio <1.2:1.0) Line Other (cross, grid, multiple line, etc)	Digital Compact Laser Wavelengths Blue or blue-violet (450-500nm), Green (510-530nm), Red (630-740nm), IR (>780nm). Output Power <1mW, 1-5mW. Beam Shape Elliptical (typical aspect ratio 1.5:1.0), Circular (aspect ratio <1.2:1.0), Line, Other (cross, grid, multiple line, etc).
Photon PRO	Green (510-530nm) Red (630-740nm) IR (>780nm)	5-20mW	Elliptical (typical aspect ratio 1.5:1.0) Line	Photon PRO Wavelengths Green (510-530nm), Red (630-740nm), IR (>780nm). Output Power 5-20mW. Beam Shape Elliptical (typical aspect ratio 1.5:1.0), Line.
Industrial Laser Modules	IR (>780nm) Red (630-740nm) Green (510-530nm) Blue or blue-violet (450-500nm) UV (375-405nm)	20-100mW 5-20mW 1-5mW <1mW	Elliptical (typical aspect ratio 1.5:1.0) Circular (aspect ratio <1.2:1.0) Line Other (cross, grid, multiple line, etc)	Industrial Laser Modules Industrial Adjustable Focus Laser Wavelengths IR (>780nm), Red (630-740nm), Green (510-530nm), Blue or blue-violet (450-500nm), UV (375-405nm). Output Power 20-100mW, 5-20mW, 1-5mW, <1mW. Beam Shape Elliptical (typical aspect ratio 1.5:1.0), Circular (aspect ratio <1.2:1.0), Line, Other (cross, grid, multiple line, etc).
Compact Laser Modules	Blue or blue-violet (450-500nm) Green (510-530nm) Red (630-740nm) IR (>780nm)	<1mW 1-5mW	Elliptical (typical aspect ratio 1.5:1.0) Line Other (cross, grid, multiple line, etc)	Compact Laser Modules Wavelengths Blue or blue-violet (450-500nm), Green (510-530nm), Red (630-740nm), IR (>780nm). Output Power <1mW, 1-5mW. Beam Shape Elliptical (typical aspect ratio 1.5:1.0), Line, Other (cross, grid, multiple line, etc).
Photon Laser Modules	Blue or blue-violet (450-500nm) IR (>780nm) Red (630-740nm) Green (510-530nm) UV (375-405nm)	20-100mW 5-20mW 1-5mW <1mW	Elliptical (typical aspect ratio 1.5:1.0) Circular (aspect ratio <1.2:1.0) Line Other (cross, grid, multiple line, etc)	Photon Laser Modules Wavelengths Blue or blue-violet (450-500nm), IR (>780nm), Red (630-740nm), Green (510-530nm), UV (375-405nm). Output Power 20-100mW, 5-20mW, 1-5mW, <1mW. Beam Shape Elliptical (typical aspect ratio 1.5:1.0), Circular (aspect ratio <1.2:1.0), Line, Other (cross, grid, multiple line, etc).

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Custom Laser Solutions

Conclusion

With a complete and flexible portfolio, ProPhotonix is ready to meet virtually any industrial need. From simple alignments to highly controlled environments, our laser solutions are designed to combine optical precision, rugged construction, and advanced control.

Discover our laser solutions engineered specifically for industrial environments or get in touch with our team today.

ProPhotonix is a leading designer and manufacturer of Laser Diodes, Laser Modules, UV LED Curing Systems, LED Products, and UVC LED Disinfection Systems. Contact us for free expert advice on selecting the optimal solution for your system.

ProPhotonix laser module range includes laser modules by beam shape including crosshair lasers, line lasers and dot laser modules. Contact us for free expert advice on selecting the optimal solution for your system.