Custom LED Lighting & Compact LED Lights
Our goal is to design and manufacture high quality custom engineered LED lighting and Laser products to your specification
ProPhotonix designs and manufactures custom LED lighting &Laser diode modules for OEM applications. We serve a wide range of industries including machine vision, medical and security ID. Our team includes electrical, mechanical, optical and software engineers, manufacturing and quality engineers. ProPhotonix capabilities include various circuit, optical and thermal modelling, fully custom mechanic design and advanced proprietary test and measurement methods.
Our solutions span orders of magnitude and may be as simple as a custom module with a single expertly chosen laser diode LED or with thousands of LEDs drawing multiple kilowatts of power housed in turnkey system incorporation optics, thermal management, custom mechanics, driving electronics and control software
We have unique expertise and experience in:
- LED and Laser diode sourcing
- LED and Laser diode lifetime
- Electronic control of LEDs
- On-board electronics and software engineering for strobing, temperature control, optical output monitoring
- Optical design including fiber coupling
- Mechanical design and precise bore-sighting
- Thermally efficient substrates
- Characterization and measurement
- Science of LED lifetime
- Rugged and Harsh environment design
- Cooling systems for extremely high power devices
When designing custom led lighting solutions for our OEM clients, we do not limit ourselves to any off the shelf components. Rather, we draw from our assembly tool kit on a case-by-case basis, incorporating various types of LED packages to construct the most suitable, cost-effective solution for your application.
ProPhotonix LED advantages:
- Compact
- High Brightness
- Superior uniformity, even at close working distances
- Supply flexibility
- Almost 20 years experience designing demanding LED and laser diode solutions for a wide variety of applications and industries
These custom LED types include:
- Individually packaged and lensed LEDs (standard through hole LEDs and surface mount devices)
- Chip-on-board LEDs
- ProPhotonix proprietary COBRA™ (chip-on-board reflective array)
With chip-on-board methods, LEDs can be place on circuit boards in high density arrays, allowing for compact, extremely bright illuminators.

The demanding brightness and uniformity specifications for the pen-sized hand-held dental tool were particularly challenging to the small size requirement.
Please contact our sales engineers to discuss how ProPhotonix can design and manufacture the perfect solution for your next illumination need.
ProPhotonix Custom Laser Solutions
At ProPhotonix, we can design and manufacture a range of custom laser diode modules to meet the particular requirements for your system. With optical, electronic and mechanical engineers in-house, we can work with you to provide you with a cost-effective laser solution to your specification. New modules are designed and built on site and prototypes are tested to ensure power output and stability, bore sighting and to ensure that the modules meet the requirements and specifications of our customers.
Our Capabilities include:
- Fibre pigtails or receptacles
- Bespoke housing designs
- Customised optics
- Rugged designs
- Custom electrical connections and sockets
- Custom electronic design
Contact us now to discuss your laser requirements and how we can help you to meet them.
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